WCRT-200

description

The WCRT-200 conveyorized fully automatic rotary arm high-speed stretch wrapping system.

Our Automatic stretch wrappers maximize throughput and efficiency. They take care of everything; you only change the roll of film. An automatic stretch wrapper will save significant time and money.

The WCRT-200 can keep up with even the most demanding production rates. It can wrap almost anything. It is ideal for wrapping very light, very heavy, tall or unstable loads and also great in wash-down and dusty applications.

specs

Production Rate

  • 100 loads per hour

Maximum Load Weight

  • 5000 lbs
  • 6000 lbs

Maximum Load Size

  • 48 " L x
  • 48 " W x
  • 80 " H

Machine Dimensions

  • 138 " L x
  • 148 " W x
  • 140 " H

Approximate Shipping Weight

  • 4500 lbs

Electrical Requirements

  • 230 V /
  • 3 ph /
  • 60 Hz
  • 20 A

Pneumatic Requirements

  • 3 cfm @
  • 80 psi

Controls

  • NEMA 4/12 control cabinet with quick disconnect
  • Allen Bradley PanelView Plus 600 color touch screen interface
  • Allen Bradley CompactLogix L24ER PLC with an integrated Ethernet port
  • 24V control system
  • Alarm beacon light
  • Double brush dust tight slip ring
  • Current overload protection
  • Sick autoheight sensing photoeye with on/off mode
  • Power On/Off lockable switch and indicator light
  • 230VAC Motors with AC variable frequency drives
  • Two emergency stop stations (1 on panel / 1 in wrap zone)
  • Manual function for rotation fwd/rev and carriage up/down
  • Variable rotary arm speed (17 RPM – other speeds available*)
  • Intuitive alarms diagnostic
  • Cycle counter
  • Reset function
  • Separate top and bottom wrap selections (0-9)
  • Separate up and down carriage speeds
  • Film force to load control
  • All conveyors with independent fwd/rev manual function
  • Manual clamp jog
  • Dynamic braking system for rotary arm with AC drive
  • 120 VAC outlet in control panel for service work
  • 1 HP 230VAC Motor & AC variable frequency drive

Film Delivery System

  • 20" NO-THREAD® Powered Pre-Stretch Carriage
  • Lifetime warranty on pre-stretch rollers blue compound
  • Film force release for easy pull at start and end of cycle
  • 50-300% pre-stretch ratio (preset to customer specs-std 200%)
  • Electronic film tension control with analog sensor
  • Sensing device for film out/broken with visual alarm
  • Lexan roller cover for operator safety

Film Tail Treatment

  • Film alignment arm
  • Automatic film clamping device
  • Pulsed controlled cutter
  • Brush-on film tail treatment
  • Heat Seal treatment optional

Film Carriage Drive

  • Emergency stop for arm path obstruction
  • Angled carriage to wrap approx. 2" from conveyor level
  • 1 HP AC motor with Allen Bradley variable frequency drive
  • Two #50 carriage lifting chains
  • Dual steel supporting boom
  • Power track for efficient guiding of wires
  • Machined UHMW-PE carriage glides on 1/2" CRS rails

Rotary Arm Drive

  • 1 HP AC motor with Allen Bradley variable frequency drive
  • Counter-balanced rotary arm for smooth rotation
  • Safety fencing with security door
  • 17 RPM variable speed (up to 35 RPM)
  • Automated remote lube station
  • Dual steel boom rotary arm
  • Electronic soft start/stop
  • Positive arm alignment controlled by "Proximity Sensor"
  • Dynamic braking system for rotary arm with AC drive
  • Protective guard covering ring gear
  • 25" Heavy duty Ring GEAR Bearing, with Pinion GEAR Drive
  • Heavy duty structural steel construction: easy access to all components

Conveyor

  • Standard pass height 18"
  • Powered process conveyor 11' 6"
  • Other pass heights available, please consult factory
  • 2- 1/2" diameter rollers on 3" centers
  • 52" BFR (between frame rails)
  • All rollers driven via #40 chain
  • 1 HP 230VAC motor with Allen Bradley variable frequency drive
  • Heavy-duty structural steel design, interlocking style for continuous equal roller spacing
  • Heavy-duty cast iron flange mounted bearings
  • Up to 35 FPM (other optional speeds available*)

Structure

  • 4 -- 6" X 6" floor mounting legs
  • Free standing integrated leg design

Safety Features

  • The Wulftec wrapping system is equipped with 5 photoeyes which monitor access points to wrapping zone and prevent accidental insertion of foreign object during wrapping
  • 2 E-Stop mushroom type push buttons: 1 on control panel, and 1 in wrapping zone
  • Additional E-Stop are available upon request
  • Wrapping zone enclosed by heavy-duty personnel obstruction fencing. Complete with electronically interlocked access door
  • An object obstruction safety device stops the machine functions should there be any interference in the wrapping area

Technical Information

  • The machine is provided with a manual including electro/mechanical schematics and drawings, maintenance program and PLC program disk

Warranty

  • 3-year unlimited cycle warranty
  • 10-year warranty on steel structure
  • 10-year warranty on 25" ring gear bearings
  • Lifetime warranty on pre-stretch rollers' blue compound